PMI PalletGel Adhesive Sheets – Durable Adhesive for Faster and Cleaner Screen Printing – 15.5″x21″Sheet

PMI

Screen printing without spray adhesive is no longer a compromise — it’s an upgrade. A new generation of spray-free pallet adhesives delivers consistent garment hold through full production runs without aerosol cans, chemical fumes, overspray buildup, or clogged nozzles. River City Supply carries three spray-free options covering every shop type: a reusable gel sheet, a permanent non-slip pallet surface, and a water-based brush-on adhesive. No aerosols. No mess. Just clean, consistent tack.

Zero Aerosol Cans Required
No Fumes · No Overspray · No Clogged Nozzles
Consistent Tack — First Print to Last
Works on Auto & Manual Presses
Cotton, Poly, Fleece & Blends
3 Options — Every Shop Type Covered
Same-Day Shipping from San Antonio
Order before 3:30 PM CT.
Free shipping over $200.
(512) 454-0505

$30.00

Ships from the manufacturer; may add transit time.

Description

River City Supply · Spray-Free Adhesive Guide · Shop All Adhesives

Done with Spray Adhesive? Here’s Everything You Need to Know.

Aerosol pallet adhesives have been the default in screen printing shops for decades. But a new generation of spray-free alternatives now delivers equal or better garment hold — without the fumes, the overspray, the clogged nozzles, or the chemical exposure. This page covers why shops are making the switch and which spray-free option fits your workflow.

Why Screen Printers Are Going Spray-Free

The Fume Problem

Most aerosol pallet adhesives carry California Prop 65 warnings for benzene, toluene, ethylbenzene, and methanol — chemicals classified as carcinogens and/or reproductive toxins. Daily occupational exposure in a poorly ventilated shop adds up. Many home-based and garage shops lack the industrial exhaust infrastructure that prolonged aerosol use really requires.

The Overspray Problem

Spray adhesive doesn’t stay on the pallet. It drifts onto squeegees, the press frame, the flood bar, and the floor — and it builds up. Every week of production adds another layer. Cleaning it requires solvents, time, and effort that should be going into printing.

The Nozzle Problem

Clogged spray nozzles are the most common complaint about aerosol adhesives across every major brand. Adhesive cures inside the valve between uses. Even with proper purge technique, nozzle maintenance is a real time cost — and a wasted-product cost when cans seize up before they’re empty.

The Consistency Problem

Spray adhesive tack degrades during a run. You reapply, wait for it to dry, reload — and tack is never quite the same between applications. Spray-free alternatives deliver consistent grip from shirt one through the end of the run with zero reapplication.

The Three Spray-Free Options

Option 1 — Reusable Gel Sheet · Most Popular

PMI PalletGel Adhesive Sheet — 15.5″×21″

The most comprehensive spray-free upgrade available. A single 15.5″×21″ gel sheet replaces both your spray adhesive and your pallet tape. The 1mm gel is sticky on both sides — bottom bonds to the platen, top holds garments — rated for up to 100,000 impressions. One of the most innovative features: the gel changes from green to yellow at 120°F, so you can see exactly when your platens are preheated for optimal ink flow. Cleans with water and a scrub pad. Made in the USA by PMI since 1990.

No spray · No tape
100,000 impressions
Green→Yellow at 120°F
Made in USA

BEST FOR: All shop sizes · Home & garage shops · High-volume production · DTG setups · Print quality consistency

Shop PMI PalletGel →

Option 2 — Reusable Non-Slip Surface

CCI Top Bond PolyGrip — 15.5″×21″

CCI Top Bond PolyGrip is a reusable pallet surface that installs directly on your platen and holds garments without any adhesive spray. It’s the spray-free solution from one of the most trusted names in screen printing chemistry. Works with cotton, polyester, fleece, and blends. A reliable long-lasting pallet grip with zero aerosol cost or mess.

No spray needed
Reusable surface
Cotton, poly & fleece
CCI quality

BEST FOR: CCI ecosystem shops · Mixed fabric printing · Clean high-volume press environments

Shop CCI PolyGrip →

Option 3 — Water-Based Brush-On

Printers Choice Liquid Pallet Adhesive

A water-based pallet glue applied by brush, roller, or spray gun — not an aerosol can. No propellant, no benzene, no VOC exposure from the adhesive itself. Apply to pallet tape or directly to the platen, allow to dry, and the tack holds garments through the entire production run. Water-based cleanup between jobs.

Zero aerosol
Water-based
No VOC exposure
Brush or roller apply

BEST FOR: Eco-conscious shops · Short runs · Strict VOC regulations · Home studios

Shop Liquid Pallet Adhesive →

Watch: PMI PalletGel — The Spray-Free Setup in Action

Who Should Switch First?

Home & Garage Shops

Limited ventilation makes aerosol adhesives a real health concern. PalletGel or PolyGrip require zero exhaust infrastructure. Start with one sheet on your most-used platen and evaluate.

Auto Press Shops

Mid-run reapplication stops kill throughput on automatic presses. PalletGel’s 100,000-impression lifespan eliminates those interruptions entirely. For most auto shops one sheet per platen lasts 2–4 months.

Nozzle-Problem Shops

If your team spends time each week on clogged or seized nozzles, the switch pays for itself immediately. The math on one PalletGel sheet vs. one can per week is obvious within the first month.

Quality-First Shops

PalletGel’s 120°F color indicator addresses one of the most overlooked print quality variables: platen temperature. Warm platens mean better ink flow and truly consistent results from first print to last.

Still Using Spray Adhesive? We Have That Too.

Spray-free is the right move for many shops, but not everyone is ready to make the full switch. River City Supply stocks the full range of aerosol pallet adhesives including flash-cure, fleece web, and eco-mist options.

Ready to Go Spray-Free?

Order before 3:30 PM CT for same-day shipping. Free over $200. Call us with questions about which option fits your shop.

(512) 454-0505 · [email protected]

Questions?

Helping screen printers since 2008. All adhesive solutions →

Mon–Fri · 9 AM–5 PM CT

Technical Specifications

Spray-Free Options — Side-by-Side Specifications

FeaturePMI PalletGelCCI PolyGripLiquid AdhesiveSpray Aerosol
Aerosol / fumesNone ✓None ✓None ✓Every session ✗
Overspray on pressZero ✓Zero ✓Zero ✓Constant ✗
Replaces pallet tapeYes ✓Yes ✓NoNo
Reapplication mid-runNot needed ✓Not needed ✓OccasionalRequired ✗
Preheat indicator120°F color change ✓NoNoNo
Size / format15.5″×21″ sheet15.5″×21″ sheetLiquid — pint/gallon12–14 oz can
Lifespan100,000 impressions ✓Long-lasting ✓Per applicationSingle can ✗
Clogging riskN/A ✓N/A ✓N/A ✓Common ✗
CleanupWater ✓Water ✓Water ✓Solvent ✗
Flash-cure compatibleYes ✓Yes ✓Yes ✓Yes ✓
Prop 65 chemicalsNone ✓None ✓None ✓Benzene, toluene ✗

Technical Sheets / Safety Data Sheets / Documents

FREQUENTLY ASKED QUESTIONS

Spray-Free Screen Printing — Frequently Asked Questions

Can I screen print without spray adhesive?

Yes. Spray-free options like PMI PalletGel, CCI PolyGrip, and liquid pallet adhesive provide the same garment hold as aerosol sprays without any cans, fumes, or overspray. Many shops find the switch improves tack consistency and reduces overall production cost.

What is the best spray-free pallet adhesive for screen printing?

PMI PalletGel is the most comprehensive option for most shops — it replaces both spray adhesive and pallet tape, lasts 100,000 impressions, and includes a built-in preheat indicator that changes from green to yellow at 120°F. For shops already in the CCI ecosystem, PolyGrip is a strong alternative. For eco-focused or short-run shops, liquid pallet adhesive offers zero aerosol and zero VOC exposure.

Why do screen printers want to stop using spray adhesive?

The most common reasons are chemical fume exposure (benzene, toluene), overspray building up on press equipment requiring solvent cleaning, clogged nozzles wasting product and time, and inconsistent tack requiring reapplication mid-run. Spray-free alternatives eliminate all four problems simultaneously.

Does spray-free adhesive work on automatic presses?

Yes. PMI PalletGel and CCI PolyGrip are both well-suited for automatic press production. Their long-lasting, reapplication-free tack is especially valuable on auto presses where stopping to re-spray breaks the production cycle and affects throughput.

Does spray-free adhesive work for fleece and hoodies?

Yes. PMI PalletGel and CCI PolyGrip work with cotton, polyester, fleece, and blends. Independent testing has ranked PalletGel among the top performers for hoodie printing specifically — the preheated platen benefit is especially valuable for thick garments where ink flow consistency matters most.

Is spray-free screen printing safe for home shops?

Yes — and it’s the recommended choice for home and garage setups. Aerosol pallet adhesives contain benzene and other Prop 65-listed chemicals that require industrial ventilation for safe daily use. PalletGel, PolyGrip, and liquid adhesive produce no aerosol and no chemical fumes — safe for limited-ventilation environments.

Is there a spray-free option that also eliminates pallet tape?

Yes. Both PMI PalletGel and CCI PolyGrip install directly on the platen and are sticky on the bottom side, eliminating the need for pallet tape underneath as well. One product replaces two.

How much does spray-free screen printing cost compared to spray adhesive?

The cost comparison strongly favors spray-free at production volume. A single PMI PalletGel sheet rated for 100,000 impressions replaces months of spray cans. A shop printing 500 shirts per day that previously burned through a can per week would replace 12–16 cans with one PalletGel sheet — in addition to eliminating pallet tape costs entirely.

Shop Spray-Free Pallet Adhesives — In Stock at River City Supply

Same-day shipping before 3:30 PM CT · Free over $200 · (512) 454-0505

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