PolyPro Performance Cutaway Embroidery Backing | White | 250 Sheets – Anti-Puckering Stabilizer for Performance Fabrics

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Performance fabrics — the polyester-based, moisture-wicking, stretch-blend fabrics used for athletic wear and performance polos — are notorious for puckering around embroidery. Standard cellulose-fiber cutaway can shrink slightly with washing or shift during stitching, creating wrinkles around designs that ruin the look of premium performance gear. PolyPro is a polyester-based cutaway engineered specifically for these fabrics: the polyester construction matches the dimensional stability of polyester garments, eliminating the puckering and distortion that standard cutaway causes. The specialty choice for athletic wear, sports apparel, and any embroidery on synthetic performance fabrics.

Performance PolyPro

Permanent cutaway stabilizer — stays in the garment for lasting embroidery support.

White Color

Standard color for most garments — works on light to medium colors.

Sheets

10 size options — choose at checkout.

Best For

Performance and athletic fabrics — anti-puckering, dimensionally stable polyester construction

Not sure which backing you need? See our full cutaway lineup — 14 options for every fabric, weight, and budget.

🚚 Same-day shipping before 3:30 PM CT | 🎁 Free shipping over $200 | ✂️ 250 Pre-Cut Sheets

Price range: $11.08 through $24.21

Size

6" x 6" SQUARES
7.5" x 7.5" SQUARES
7.5" x 8" SQUARES
8" x 8" SQUARES

Clear

Description

PERFORMANCE FABRIC SPECIALIST

PolyPro Performance Cutaway — White Sheets

Polyester-engineered cutaway — purpose-built to eliminate puckering on performance fabrics.

⚖️ Performance PolyPro

🎨 White

📦 Sheets

🔒 Permanent Cutaway

🏷️ Code: B4187PP

What Is Cutaway Backing — And Why Does It Matter?

Cutaway backing is a permanent embroidery stabilizer that stays in the garment after stitching is complete. Unlike tear-away backing (which is removed entirely after embroidery), cutaway is cut close to the design with scissors or a backing trimmer, leaving a small border behind the stitches to provide ongoing support for the life of the garment.

You need cutaway (not tear-away) when:

The fabric stretches — knits, polos, performance wear, jerseys
The design has a high stitch count — dense fills, large logos, jacket-back designs
The garment will be washed many times — the permanent support keeps the design crisp
The fabric is unstable — sweater knits, loose weaves, stretch blends
You want premium long-lasting embroidery on garments meant to last for years

For light embroidery on stable woven fabrics (twill caps, denim, canvas), tear-away backing may be a better choice. For cap embroidery specifically, see our cap backing lineup.

🔒 Permanent Reinforcement

Stays in the garment after stitching — provides ongoing support that prevents your embroidery from sagging, puckering, or distorting over time, even after many wash cycles.

💪 Maximum Stitch Stability

Holds the fabric perfectly still during stitching — eliminates the shifting and distortion that ruins embroidery on stretch fabrics and high-stitch-count designs.

✂️ Easy Cutting & Trimming

Cuts cleanly with embroidery scissors or a backing trimmer. Leave a 1/8″ to 1/4″ border around your design for a clean finish that won’t fray or unravel.

🏭 Commercial Machine Ready

Works with all major commercial embroidery machines — Tajima, Brother, Baby Lock, Melco, Barudan, Ricoma, SWF, Happy, Janome MB, and more.

Why Choose This PolyPro White Cutaway?

Performance fabrics — the polyester-based, moisture-wicking, stretch-blend fabrics used for athletic wear and performance polos — are notorious for puckering around embroidery. Standard cellulose-fiber cutaway can shrink slightly with washing or shift during stitching, creating wrinkles around designs that ruin the look of premium performance gear. PolyPro is a polyester-based cutaway engineered specifically for these fabrics: the polyester construction matches the dimensional stability of polyester garments, eliminating the puckering and distortion that standard cutaway causes. The specialty choice for athletic wear, sports apparel, and any embroidery on synthetic performance fabrics.

Best for these jobs:

Performance polos and athletic wear (Dri-Fit style)
Synthetic performance fabrics prone to puckering
Polyester knit and woven athletic apparel
Embroidery on moisture-wicking and high-tech fabrics
Sports uniforms and athletic team gear
Any garment where standard cutaway causes puckering

Available Sizes

Choose your size at checkout. All sizes ship from a 250-sheet pack — same product, just sized to match your hoop and design.

Size Option
6″ × 6″
6″ × 7.5″
7″ × 7″
7.5″ × 7.5″
7.5″ × 8″
8″ × 8″
9″ × 9″
10″ × 10″
15″ × 16″
15″ × 20″

How to Use Cutaway Backing

1️⃣ Hoop the Backing

Place the cutaway backing under your fabric in the hoop. The backing should fully cover the embroidery area plus extend at least 1 inch past the design on all sides.

2️⃣ Stabilize With Spray (Optional)

For stretchy or slippery fabrics, use a light coat of temporary spray adhesive between fabric and backing to prevent shifting during stitching.

3️⃣ Embroider Your Design

Run your embroidery. The cutaway holds the fabric perfectly still and prevents the puckering, shifting, and distortion that would ruin the design.

4️⃣ Cut Away the Excess

Use embroidery scissors to trim the backing close to the design, leaving a small (1/8″ to 1/4″) border. The trimmed border stays in the garment permanently to support the stitches.

Compare All 14 Cutaway Backings

Different cutaway weights and formats are right for different jobs. Use this table to pick the cutaway that matches your fabric, design, and production volume:

Product	Weight	Color	Format	Best For
No-Show Cutaway — 1.5 oz Perforated Rolls	1.5 oz No-Show	Beige/Translucent	Perforated Roll	Light/sheer fabrics where any visible backing would be unacceptable — fashion goods, fine knits
Cutaway Backing — Light 2.0 oz — White Sheets	2.0 oz Light	White	Sheets	Light knits, performance fabrics, fine designs where bulk would be excessive
Cutaway Backing — Light 2.0 oz — White 20″ Roll	2.0 oz Light	White	20″ Roll	High-volume light-knit embroidery — custom sizing without bulk
Cutaway Backing — Medium 2.5 oz — White Sheets	2.5 oz Medium	White	Sheets	The everyday production standard — polos, t-shirts, sweatshirts, most embroidery jobs
Cutaway Backing — Medium 2.5 oz — White 20″ Roll	2.5 oz Medium	White	20″ Roll	The single most popular cutaway in our lineup — workhorse weight in roll format
Cutaway Backing — Medium 2.5 oz — Black Sheets	2.5 oz Medium	Black	Sheets	Production embroidery on dark/black garments — the workhorse weight, invisible backing
Cutaway Backing — Medium 2.5 oz — Black 23″ Roll	2.5 oz Medium	Black	23″ Roll	Extra-wide dark embroidery — jacket backs and large designs on dark colors
Cutaway Backing — Heavy 3.0 oz — White Sheets	3.0 oz Heavy	White	Sheets	Heavyweight & stretchy fabrics — fleece, jackets, knits, outerwear
Cutaway Backing — Heavy 3.0 oz — White 20″ Roll	3.0 oz Heavy	White	20″ Roll	High-volume production needing custom-size cutting — heaviest weight for biggest jobs
Cutaway Backing — Heavy 3.0 oz — Black Sheets	3.0 oz Heavy	Black	Sheets	Heavy embroidery on dark/black garments where white backing would show through
Cutaway Backing — Heavy 3.0 oz — Black 23″ Roll	3.0 oz Heavy	Black	23″ Roll	The biggest, heaviest embroidery jobs on dark garments — maximum support, extra width
PolyPro Performance Cutaway — White Sheets ← you are here	Performance PolyPro	White	Sheets	Performance and athletic fabrics — anti-puckering, dimensionally stable polyester construction
PolyPro Performance Cutaway — Black Sheets	Performance PolyPro	Black	Sheets	Dark performance and athletic fabrics — anti-puckering, invisible black backing
Stabil Sport Cutaway — 250 Sheets	Stabil Sport	White	Sheets	Sport apparel and athletic wear — purpose-built specialty stabilizer for sports goods

💡 Quick decision guide: For everyday production on polos/tees/sweatshirts, start with Medium 2.5 oz Sheets. For high stitch count or jacket-back work, step up to Heavy 3.0 oz. For performance fabrics, use PolyPro. For dark garments, choose the black version of your weight. For sheer/light fashion goods, use No-Show 1.5 oz.

Browse All Cutaway Backings →

Compatible With All Major Commercial Machines

Works with every commercial embroidery machine that uses a standard hooping system. We carry products for many of the top brands in the embroidery industry:

Tajima

Industrial & commercial

Brother

PR & commercial

Baby Lock

Multi-needle & single

Melco

Multi-head commercial

Barudan

BEKS & BEKY

Ricoma

EM & MT series

SWF

Korean commercial

Happy

HCH & HCS

Janome MB

MB-4 & MB-7

Toyota

Commercial systems

Complete Your Embroidery Setup

Cutaway backing is one piece of a complete embroidery setup. Stock the rest from one vendor:

🪡 Embroidery Needles

DBxK5 Triumph chrome needles — sharp for woven, SES ball point for knits, ESB universal.

Shop Needles →

🧵 Exquisite 1000m Thread

100+ colors of 40 wt polyester embroidery thread on convenient 1000m spools.

Shop 1000m →

🧵 Exquisite 5000m Cones

Commercial 5000m cones for high-volume embroidery production — fewer cone changes.

Shop 5000m →

✨ KingStar Metallic Thread

15 vibrant metallic colors for high-impact decorative embroidery accents.

Shop Metallic →

🎯 Pre-Wound Bobbins

Save winding time — pre-wound bobbins in standard sizes for commercial machines.

Shop Bobbins →

📐 Tear-Away Backing

For stable woven fabrics where cutaway is overkill — easy to remove after stitching.

Shop Tear-Away →

🧢 Cap Backing

Tear-away stabilizer engineered specifically for finished cap embroidery — 3.0 oz & 3.5 oz.

Shop Cap Backing →

💨 Spray Adhesives

Temporary spray adhesive to hold backing in place while hooping stretch fabrics.

Shop Aerosols →

👕 Blank Apparel

Wholesale blank apparel — tees, polos, caps, jackets — ready for embroidery decoration.

Shop Apparel →

Browse All Embroidery Supplies →

Why Order from River City Supply?

🚚

Same-Day Shipping

Orders before 3:30 PM CT ship same-day from San Antonio, TX.

🧵

One Vendor for the Whole Shop

Cutaway, tear-away, cap backing, thread, needles, bobbins — one supplier.

📞

Real Embroidery Help

Not sure which backing weight or format? Call us — we work with embroidery shops daily.

⭐

17+ Years in Business

Founded 2008 — serving screen printers & embroiderers nationwide.

Technical Specifications

PolyPro Performance Cutaway — White Sheets — Technical Specifications

Specification	Detail
Product Name	PolyPro Performance Cutaway — White Sheets
Product Code	B4187PP
Backing Type	Cutaway stabilizer — permanent (stays in garment)
Weight	Performance (PolyPro)
Color	White
Format	250 Pre-Cut Sheets
Pack/Length Options	6″ × 6″, 6″ × 7.5″, 7″ × 7″, 7.5″ × 7.5″, 7.5″ × 8″, 8″ × 8″, 9″ × 9″, 10″ × 10″, 15″ × 16″, 15″ × 20″
Removal Method	Cut around the design with embroidery scissors — leave 1/8″ to 1/4″ border
Permanence	Permanent — remains in garment after embroidery
Fabric Compatibility	Performance and athletic fabrics — anti-puckering, dimensionally stable polyester construction
Hoop Compatibility	All commercial embroidery hoop systems
Machine Compatibility	Tajima, Brother, Baby Lock, Melco, Barudan, Ricoma, SWF, Happy, Janome MB, Toyota, and other commercial systems
Recommended Needle	75/11 or 80/12 sharp point or ball point depending on fabric
Recommended Thread	40 wt polyester or rayon embroidery thread
Care	Wash garment normally — cutaway backing washes without shrinkage
Storage	Store flat or rolled, away from humidity and direct sunlight
Country of Origin	Imported

Properties are typical values. Confirm critical specifications with our team for demanding applications.

Technical Sheets / Safety Data Sheets / Documents

Documents & Specifications

Need a spec sheet or care guide for the PolyPro Performance Cutaway — White Sheets? Request the current documentation and we’ll send the latest revision for your records.

📄

Product Code B4187PP — Spec Sheet

Technical data, fabric compatibility chart, and handling guidance

Request Spec Sheet →

ℹ️ Build a Complete Embroidery Setup

Pair this cutaway with the right embroidery needle (ball point for knits, sharp for wovens), embroidery thread, and pre-wound bobbins. Browse our complete embroidery supplies category.

Questions about specs or bulk pricing?

Call (512) 454-0505 or email [email protected].

FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions

What’s the difference between cutaway and tear-away backing?

Cutaway is permanent — it stays in the garment after stitching to provide ongoing reinforcement for the life of the garment. You cut it close to the design with scissors. Best for stretch fabrics, knits, high stitch counts, and premium garments meant to last. Tear-away is removed entirely after stitching by tearing it away from the design. It’s faster and cleaner-looking, but provides no permanent support — best for stable woven fabrics with low-to-medium stitch counts like cap embroidery and twill goods. If your fabric stretches or your design is dense, choose cutaway. If your fabric is stable and your design is simple, tear-away may be sufficient.

What makes PolyPro different from standard cutaway?

PolyPro is polyester-based while standard cutaway is cellulose/cotton based. This matters when you’re embroidering on polyester performance fabrics — the polyester construction of PolyPro matches the dimensional stability of polyester garments, eliminating the puckering and shrinkage problems that can occur when cellulose backing meets polyester fabric. If you embroider standard cotton garments, standard medium cutaway is fine. If you embroider performance, athletic, or moisture-wicking fabrics, PolyPro is the better choice.

What size sheet (or length roll) should I buy?

For sheets: match the size to your hoop and design area. The backing should fully cover the embroidery zone plus extend at least 1 inch past the design on all sides. Common sizes: 7″×7″ or 8″×8″ for left-chest logos, 9″×9″ or 10″×10″ for larger designs, 15″×20″ for jacket backs. For rolls: longer rolls give the best per-yard cost — buy a 100yd or 200yd roll if you do volume work; smaller rolls are fine for low-volume shops.

Will it really stay in the garment after washing?

Yes. Cutaway backing is designed to be permanent — it washes through the entire life of the garment without breaking down, shrinking significantly, or compromising the embroidery. The small border you leave around the design after cutting stays invisible behind the stitches and continues to provide support through hundreds of wash cycles. This permanence is exactly what makes cutaway the right choice for premium, long-lasting embroidery.

How do I cut it cleanly without damaging the design?

Use sharp embroidery scissors with a curved or duckbill blade, or a dedicated backing trimmer. Cut on the back side of the garment, leaving a 1/8″ to 1/4″ border around the design. Don’t cut too close — you need the border to support the stitches — and don’t cut into the fabric itself. Take your time on detailed or curved designs. A pair of dedicated embroidery scissors is a worthwhile investment if you do volume cutaway work.

Can I use this with spray adhesive?

Yes — and for stretch or slippery fabrics, you should. A light coat of temporary spray adhesive between the fabric and backing prevents shifting during hooping and stitching. Use sparingly — a heavy coat can gum up the needle and cause thread breaks. Best practice: hold the can 8-10 inches from the backing and apply a brief, light mist.

Will this work on my embroidery machine?

Yes. Cutaway backing has no machine-specific requirements — it works with any commercial embroidery machine that uses a standard hooping system. Confirmed compatible with Tajima, Brother (PR series and commercial), Barudan, SWF, Melco, Ricoma, Happy, Baby Lock, Janome MB, Toyota, and other commercial multi-needle systems.

How many sheets/yards will I use per garment?

Roughly: one sheet per garment for small to medium designs, two or more for large or jacket-back designs. For volume planning, a 250-sheet pack handles 200-250 standard garments. A 50-yard roll handles roughly 250-400 garments depending on hoop size. A 200-yard roll handles 1,000-1,600 garments. Plan for some waste — cutting errors, hoop misalignment, and irregular shapes.

What needle and thread should I use with cutaway?

For most cutaway work on knits and stretch fabrics, use a 75/11 or 80/12 SES ball point needle (the rounded tip pushes between knit fibers without cutting them). For woven fabrics, use a sharp point. Pair with standard 40 wt polyester embroidery thread — see our Exquisite 1000m or 5000m lineup. For the right needle type, see our embroidery needles.

How should I store unused cutaway backing?

Store backing flat (for sheets) or rolled (for roll formats) in a cool, dry location. Avoid prolonged direct sunlight and high-humidity environments — extreme humidity can cause edge curl on sheet products. In normal shop conditions, cutaway backing keeps indefinitely — there’s no shelf-life concern like there is with chemical products.

Need help picking the right cutaway?

Call (512) 454-0505 or email [email protected].

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PolyPro Performance Cutaway Embroidery Backing | White | 250 Sheets – Anti-Puckering Stabilizer for Performance Fabrics

Description

PolyPro Performance Cutaway — White Sheets