Vastex BigRed 4-D Multi Purpose Infrared Dryer

Vastex

Introducing the Vastex Big Red 4D Conveyor Dryer – the ultimate powerhouse designed to meet the demands of high-speed production in the screen printing industry. Available in two impressive belt width options – 30 inches and 54 inches – the Big Red 4D Series dryers are engineered to handle the toughest tasks, including curing DTG digital inks, screen-printed plastisols, water-based inks, discharge, and DTF adhesives with unmatched efficiency and precision.

  • High-Speed Production: The Big Red 4D dryers are the largest and most powerful in their class, making them the perfect companion to your automatic press when high-speed production is required.
  • Versatility at Its Best: Engineered for a diverse range of printing applications, these dryers are the ideal choice for Kornit® and other high-volume DTG shops, as well as automatic screen printing operations seeking high capacities and DTF printing in large volumes.
  • Expandable Modular Design: The innovative modular design allows for seamless expandability, enabling you to add additional heating chambers and extend the conveyor length as your production needs grow.
  • Maximum Throughput: The BR4D-V30 with four 24-inch wide heaters delivers impressive curing rates, including 72 garments/h printed with DTG/digital white ink at 2.5 minutes dwell time, 216 garments/h with water-based ink or discharge, and 475 garments/h with plastisol ink or DTF adhesives.
  • Power-Packed Performance: The BR4D-V54 with four 48-inch wide heaters takes the throughput to the next level, curing 144 garments/h printed with DTG/digital white ink at 2.5 minutes dwell time, 432 garments/h with water-based ink or discharge, and an impressive 950 garments/h with plastisol ink.*
  • Advanced Pre-Heating Zone: All BigRed D Series dryers feature a high-powered pre-heating zone that surges ink temperatures past 300°F (149°C) within the initial conveyor travel, maximizing dwell time for optimum curing temperatures and conveyor belt speeds.
  • Efficient Cooling System: The air intake fans quietly draw ‘make-up’ air into the chamber, cooling the outer shell for safety while preheating the incoming air. The exhaust fan effectively removes heat, moisture, and contaminants from the chamber, ensuring optimal curing conditions.
  • Safety First: The dryer is equipped with exhaust filters and exhaust flow sensors with warning lights to alert operators of potential issues. Other safety features include a light tower to monitor dryer status and a ‘cool down mode’ for powering down.
  • Precision Temperature Control: The dual digital PID temperature controls maintain accuracy to +/-1°F (+/-0.5°C), providing consistent and reliable curing results.
  • Long-Lasting Performance: The heaters of the BigRed 4D dryers are backed by a 15-year warranty and feature closely spaced coils for high-density, medium-wavelength infrared heat, ensuring maximum cure speed without cold spots or under curing.
  • The Vastex Big Red 4D Conveyor Dryer is the ultimate choice for screen printing operations seeking unparalleled performance and efficiency. Its versatility, expandability, and reliable curing capabilities make it the perfect partner for your automatic press, delivering exceptional results and setting new standards in high-speed production.

$14,997.00$19,797.00

Description

Vastex Big Red 4D Conveyor Dryer Key Features:

  • High-Speed Production: Engineered for high-speed production, making it the perfect companion to your automatic press when fast and efficient curing is needed.
  • Belt Width Options: Available in two belt width options – 30 inches and 54 inches – catering to different production needs and garment sizes.
  • Versatility: Capable of curing various ink types, including DTG digital inks, screen-printed plastisols, water-based inks, discharge, and DTF adhesives, providing a versatile solution for diverse printing applications.
  • Expandable Modular Design: The dryer’s modular design allows for easy expansion by adding additional heating chambers and extending the conveyor length, accommodating growing production requirements.
  • Impressive Throughput: Delivers high throughput rates, curing a substantial number of garments per hour with different ink types, ensuring efficient and rapid production.
  • Advanced Pre-Heating Zone: Equipped with a high-powered pre-heating zone that quickly raises ink temperatures to optimum curing levels, maximizing dwell time and conveyor belt speeds for enhanced efficiency.
  • Efficient Cooling System: Utilizes air intake fans and exhaust fans to cool the outer shell for safety while preheating the incoming air, maintaining optimal curing conditions and removing heat, moisture, and contaminants from the chamber.
  • Safety Features: Integrated exhaust filters and exhaust flow sensors with warning lights enhance safety, preventing garment lint from entering the blower or exhaust stack and providing alerts for potential issues.
  • Precision Temperature Control: Dual digital PID temperature controls maintain accurate and consistent curing temperatures, ensuring reliable and uniform curing across the entire printed area.
  • Long-Lasting Heaters: The heaters of the Big Red 4D dryers come with a 15-year warranty, utilizing closely spaced coils to provide high-density, medium-wavelength infrared heat, resulting in maximum cure speed and uniform drying without cold spots or under curing.
  • Quiet Operation: The new Big Red 4D models are designed to operate 20% quieter than earlier models, reducing noise levels in the production environment.
  • Adjustable Settings: Offers adjustable features such as heating chamber height and angle, side heaters, and conveyor speed, providing flexibility and control over the curing process for different types of garments.
  • Efficient Cooling Bed: Features a cooling bed at the exit, rapidly cooling and hardening hot ink on printed items, making them easy to handle, fold, or package.
  • Versatile Air Bar Option: The conveyor air bar option speeds up the cooling of screen-printed garments and other items, improving overall productivity and ink adhesion.
  • Easy Maintenance: The dryer’s design allows for easy cleaning and maintenance of filters and other components, safeguarding printed images, equipment, and the work environment.

The Vastex Big Red 4D Conveyor Dryer combines high-performance features, versatility, and expandability to deliver superior curing results, making it an essential asset for screen printing operations with demanding production requirements.

The Vastex Big Red 4D Conveyor Dryer offers several optional features and accessories to further enhance its functionality and customization. These options include:

  1. Additional Heating Chambers: You can add extra heating chambers to the dryer, each measuring 54 inches (137 cm) in length. This allows for increased curing capacity and flexibility to meet growing production demands.
  2. Belt Extensions: Choose from front or rear belt extensions, each measuring 18 inches (46 cm) in length. Belt extensions help to increase the overall conveyor length, accommodating larger garments or improving the drying process for specific applications.
  3. Side Heaters: Side-mounted heaters are available as an option and come standard on deluxe models. These heaters can be adjusted and controlled from the main panel, increasing the “cure zone” and accommodating specific printing requirements.
  4. Control Box Placement: The control box is typically located on the right side of the dryer as the standard configuration. However, you have the option to request the control box on the left side to suit your shop layout and preference.
  5. Voltage Options: The Big Red 4D Conveyor Dryer is available in three-phase and various voltage options, including 208V, 380V, and 480V, providing flexibility to match your specific electrical requirements.
  6. Exhaust Hood: For enhanced fume extraction, you can opt for an exhaust hood. This feature is particularly useful when using DTF adhesives on D1-Series and LR-X1 models.
  7. Hat Support Rail: The addition of a hat support rail allows for easy and efficient curing of hats and other headwear items, expanding the versatility of the conveyor dryer.
  8. Locking Casters: Mobility is made more convenient with the inclusion of locking casters, enabling you to move and secure the dryer as needed in your workspace.
  9. Heavy-Duty Motor Drive: Opt for the heavy-duty motor drive for the conveyor belt, ensuring reliable and consistent movement during the curing process, even with heavier loads.
  10. Donut Probe: The donut probe is an accessory that aids in measuring the internal temperature of garments during the curing process, ensuring precise and accurate curing for various ink types.
  11. Additional Heater Clearance: You have the option to request additional clearance for the heaters, providing more space for thicker or bulkier garments, such as jackets or hoodies.

These optional features and accessories make the Vastex Big Red 4D Conveyor Dryer a highly customizable and versatile solution for various screen printing operations, accommodating specific production needs and improving overall efficiency.

Technical Specifications

Big Red 4D Conveyor Dryers – BR4D-V30S and BR4D-V54S:

  • Heater Warranty: 15 Years
  • Defect Warranty: 3 Years

Curing Capacity (Shirts per Hour)*:

  • Plastisol @ 25 secs:
    • BR4D-V30S (1 Row): 475+
    • BR4D-V54S (2 Rows): 950+
    • BR4D-V54S (3 Rows): 1,425+
  • Water-based/Discharge @ 50 secs:
    • BR4D-V30S (1 Row): 216+
    • BR4D-V54S (2 Rows): 432+
    • BR4D-V54S (3 Rows): 648+
  • DTG/Digital @ 3 min:
    • BR4D-V30S: 60
    • BR4D-V54S (2 Rows): 120
    • BR4D-V54S (3 Rows): 180
  • DTG/Digital @ 8 min:
    • BR4D-V30S: 24
    • BR4D-V54S (2 Rows): 48
    • BR4D-V54S (3 Rows): 72

Time in Tunnel Range: 00:12 – 01:45

Belt Speed: 1.8 – 23.6 FPM (0.6 – 7.2 MPM)

Exhaust (Free Air):

  • BR4D-V30S: 500 CFM (14.2 CMM)
  • BR4D-V54S: 700 CFM (19.8 CMM)

Exhaust Stack Diameter:

  • BR4D-V30S: 6” (15.24 cm)
  • BR4D-V54S: 8” (20.32 cm)

Overall Length: 105” (267 cm)

Overall Width:

  • BR4D-V30S: 47.3” (120.2 cm)
  • BR4D-V54S: 71.4” (181.4 cm)

Overall Height: 51.6” (131.1 cm)

Belt Width:

  • BR4D-V30S: 30″ (76 cm)
  • BR4D-V54S: 54″ (137 cm)

Chamber Length: 54” (137 cm)

Chamber Infeed Width:

  • BR4D-V30S: 34.5″ (88 cm)
  • BR4D-V54S: 58.5″ (149 cm)

Chamber Infeed Height (Adjustable): 4.5″ – 7″ (11.5 – 17.7 cm)

Heat Range (@ Heater):

  • BR4D-V30S: 0-900°F (0-482°C) @ 240V, 0-1150°F (621°C) – booster
  • BR4D-V54S: 0-900°F (0-482°C) @ 240V, 0-1150°F (621°C) – booster

Heater Size & Standard Wattage**:

  • BR4D-V30S: 4 @ 12″ x 24″ (30 x 61 cm), Zone 1 @ 3,600 Watts, Zone 2 @ 7,800 Watts, Side Heaters: 2 @ 3” x 47” (7.6 x 120 cm), 14,200 Watts Total, 240V, 380V, & 480V
  • BR4D-V54S: 4 @ 12″ x 48″ (30 x 122 cm), Zone 1 @ 7,200 Watts, Zone 2 @ 15,600 Watts, Side Heaters: 2 @ 3” x 47” (7.6 x 120 cm), 25,600 Watts Total, 240V, 380V, & 480V

Cost / Hour to Operate (Based on 10 cents / kwh):

  • BR4D-V30S @ 240V: $1.42
  • BR4D-V54S @ 240V: $2.56

Electrical Specs**:

  • All amps listed below are +/- 10%
  • BR4D-V30S @ 240V, 1 Phase, 3 wire 50/60 HZ FLA = 63A, 240V, 3 Phase, 4 wire 50/60 HZ FLA = 44A, 400V, 3 Phase, 5 wire 50/60 HZ FLA = 22A, 480V, 3 Phase, 4 wire 50/60 HZ FLA = 28A
  • BR4D-V54S @ 240V, 1 Phase, 3 wire 50/60 HZ FLA = 110A, 240V, 3 Phase, 4 wire 50/60 HZ FLA = 70A, 380V, 3 Phase, 5 wire 50/60 HZ FLA = 49A, 480V, 3 Phase, 4 wire 50/60 HZ FLA = 42A

Electrical Connection:

  • Dryers must be hard-wired to the power terminal provided.
  • Consult a licensed electrician and refer to articles 210.20(a), 215.3, and 310 of the NEC code.

Shipping Weight***:

  • BR4D-V30S: 1,018 lbs (462 kg)
  • BR4D-V54S: 1,438 lbs (653 kg)

Shipping Dimensions***:

  • BR4D-V30S: 72″ x 61″ x 63″ (183 x 155 x 160 cm)
  • BR4D-V54S: 92″ x 65″ x 63″ (234 x 161 x 160 cm)
  • Shirts per hour values are approximate and based on certain conditions, including ink type, garment size, and production setup. ** All technical specifications are subject to change. Please refer to the product manual for the most accurate and up-to-date information. *** Shipping weight and dimensions may vary depending on packaging and freight arrangements.

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